Wireline / E-Line Technology

In the oil and gas industry, the term wireline usually refers to a cabling technology used by operators of oil and gas wells to lower equipment or measurement devices into the well for the purposes of well intervention, reservoir evaluation, and pipe recovery.

Tools inserted into the well for both workover and logging efforts, wirelines and slicklines are very similar devices. While a slickline is a thin cable introduced into a well to deliver and retrieve tools downhole, a wireline is an electrical cable used to lower tools into and transmit data about the conditions of the wellbore called wireline logs. Usually consisting of braided cables, wirelines are used to perform wireline logging, as well.

Braided line can contain an inner core of insulated wires which provide power to equipment located at the end of the cable, normally referred to as electric line, and provides a pathway for electrical telemetry for communication between the surface and equipment at the end of the cable.

Slickline

Used to place and recover wellbore equipment, such as plugs, gauges and valves, slicklines are single-strand non-electric cables lowered into oil and gas wells from the surface. Slicklines can also be used to adjust valves and sleeves located downhole, as well as repair tubing within the wellbore.

Wrapped around a drum on the back of a truck, the slickline is raised and lowered in the well by reeling in and out the wire hydraulically.

Braided line can contain an inner core of insulated wires which provide power to equipment located at the end of the cable, normally referred to as electric line, and provides a pathway for electrical telemetry for communication between the surface and equipment at the end of the cable.

Wireline Logs

Wirelines are electric cables that transmit data about the well. Consisting of single strands or multi-strands, the wireline is used for both well intervention and formation evaluation operations. In other words, wirelines are useful in gathering data about the well in logging activities, as well as in workover jobs that require data transmittal.

First developed by Conrad and Marcel Schlumberger in 1927, wireline logs measure formation properties in a well through electrical lines of wire. Different from measurement while drilling (MWD) and mud logs, wireline logs are constant downhole measurements sent through the electrical wireline used to help geologists, drillers and engineers make real-time decisions about drilling operations. Wireline logs can measure resistivity, conductivity and formation pressure, as well as sonic properties and wellbore dimensions.

The logging tool, also called a sonde, is located at the bottom of the wireline. The measurements are taken by lowering the wireline to the prescribed depth and then raising it out of the well. The measurements are taken continuously on the way up, in an effort to sustain tension on the line.

Wireline Tools for Cased Holes

Cement bond tools

cement bond tool, or CBT, is an acoustic tool used to measure the quality of the cement behind the casing. Using a CBT, the bond between the casing and cement as well as the bond between cement and formation can be determined. Using CBT data, a company can troubleshoot problems with the cement sheath if necessary. This tool must be centralized in the well to function properly.

Two of the largest problems found in cement by CBT’s are channeling and micro-annulus. A micro annulus is the formation of microscopic cracks in the cement sheath. Channeling is where large, contiguous voids in the cement sheath form, typically caused by poor centralization of the casing. Both of these situations can, if necessary, be fixed by remedial electric line work.

A CBT makes its measurements by rapidly pulsing out compressional waves across the well bore and into the pipe, cement, and formation. The compressional pulse originates in a transmitter at the top of the tool, which, when powered up on surface sounds like a rapid clicking sound. The tool typically has two receivers, one three feet away from the receiver, and another at five feet from the transmitter. These receivers record the arrival time of the compressional waves. The information from these receivers are logged as traveltimes for the three and five foot receivers and as a micro-seismogram.

Recent advances in logging technologies have allowed the receivers to measure 360 degrees of cement integrity and can be represented on a log as a radial cement map and as 6-8 individual sector arrival times.

Casing collar locators

Casing collar locator tools, or CCL’s, are among the simplest and most essential in cased hole electric line. CCL’s are typically used for depth correlation and can be an indicator of line overspeed when logging in heavy fluids.

A CCL operates on Faraday’s Law of Induction. Two magnets are separated by a coil of copper wire. As the CCL passes by a casing joint, or collar, the difference in metal thickness across the two magnets induces a current spike in the coil. This current spike is sent uphole and logged as what’s called a collar kick on the cased hole log.[3]

Gamma perforating tools

A cased hole gamma perforator is used to perform mechanical services, such as shooting perforations, setting downhole tubing/casing elements, dumping remedial cement, tracer surveys, etc. Typically, a gamma perforator will have some sort of explosively initiated device attached to it, such as a perforating gun, a setting tool, or a dump bailor. In certain instances, the gamma perforator is used to merely spot objects in the well, as in tubing conveyed perforating operations and tracer surveys.

Gamma perforators operate in much the same way as an open hole natural gamma ray tool. Gamma rays given off from naturally occurring radioactive elements bombard the scintillation detector mounted on the tool. The tool processes the gamma ray counts and sends the data uphole where it processed by a computerized acquisition system, and plotted on a log versus depth. The information is then used to ensure that the depth shown on the log is correct. After that, power can be applied through the tool to set off explosive charges for things like perforating, setting plugs or packers, dumping cement, etc.

Wireline pressure setting assemblies (WLSPA)

Setting tools are used to set downhole completion elements such as production packers or bridge plugs. Setting tools typically use the expanding gas energy from a slow burning explosive charge to drive a hydraulic piston assembly. The assembly is attached to the plug or packer by means of a setting mandrel and a sliding sleeve, which when “stroked” by the piston assembly, effectively squeezes the elastomer elements of the packing element, deforming it sufficiently to wedge it into place in the tubing or casing string. Most completion packers or plugs have a specially designed shear mechanism which release the setting tool from the element allowing it to be retrieved back to surface. The packer/plug however, remains down hole as a barrier to isolate production zones or permanently plug off a well bore.


Casing Expander Tools

Expansion tools incorporate similar design features to WLSPA, using an internal piston assembly, except the main differences are that the piston is bi-directional, and does not detach to be left downhole. A hardened set of contoured pads expand when the piston is “stroked”, indenting a small circle in the inner wall of the casing, and expanding the overall casing to make full contact with cement, packing material, or directly with the formation wall. The original design and concept of the tool was to stop surface casing pressure without impacting production by leaving hardware in the well bore. They can also be used in other applications like plugging and abandoning or drilling intervention operations like setting whipstocks.

Wireline Tools

Wireline tools are specially designed instruments lowered into a well bore on the end of the wireline cable. They are individually designed to provide any number of particular services, such as evaluation of the rock properties, the location of casing collars, formation pressures, information regarding the pore size or fluid identification and sample recovery. Modern wireline tools can be extremely complicated, and are often engineered to withstand very harsh conditions such as those found in many modern oil, gas, and geothermal wells. Pressures in gas wells can exceed 30,000 psi, while temperatures can exceed 500 deg Fahrenheit in some geothermal wells. Corrosive or carcinogenic gases such as hydrogen sulfide can also occur downhole.

To reduce the amount of time running in the well, several wireline tools are often joined together and run simultaneously in a tool string that can be hundreds of feet long and weigh more than 5000 lbs.

Natural gamma ray tools

Natural gamma ray tools are designed to measure gamma radiation in the Earth caused by the disintegration of naturally occurring potassium, uranium, and thorium. Unlike nuclear tools, these natural gamma ray tools emit no radiation. The tools have a radiation sensor, which is usually a scintillation crystal that emits a light pulse proportional to the strength of the gamma ray striking it. This light pulse is then converted to a current pulse by means of a photomultiplier tube (PMT). From the photomultiplier tube, the current pulse goes to the tool’s electronics for further processing and ultimately to the surface system for recording. The strength of the received gamma rays is dependent on the source emitting gamma rays, the density of the formation, and the distance between the source and the tool detector. The log recorded by this tool is used to identify lithology, estimate shale content, and depth correlation of future logs.

Nuclear tools

Nuclear tools measure formation properties through the interaction of reservoir molecules with radiation emitted from the logging tool. The two most common properties measured by nuclear tools are formation porosity and rock density:

Formation porosity is determined by installing a radiation source capable of emitting fast neutrons into the downhole environment. Any pore spaces in the rock are filled with fluid containing hydrogen atoms, which slow the neutrons down to an epithermal or thermal state. This atomic interaction creates gamma rays which are then measured in the tool through dedicated detectors, and interpreted through a calibration to a porosity. A higher number of gamma rays collected at the tool sensor would indicate a larger number of interactions with hydrogen atoms, and thus a larger porosity.[1]

Most open hole nuclear tools utilize double-encapsulated chemical sources.

Density tools use gamma ray radiation to determine the lithology and density of the rock in the downhole environment. Modern density tools utilize a Cs-137 radioactive source to generate gamma rays which interact with the rock strata. Since higher density materials absorb gamma rays much better than lower density materials, a gamma ray detector in the wire line tool is able to accurately determine formation density by measuring the number and associated energy level of returning gamma rays that have interacted with the rock matrix. Density tools usually incorporate an extendable caliper arm, which is used both to press the radioactive source and detectors against the side of the bore and also to measure the exact width of the bore in order to remove the effect of varying bore diameter on the readings.

Some modern nuclear tools use an electronically powered source controlled from the surface to generate neutrons. By emitting neutrons of varying energies, the logging engineer is able to determine formation lithology in fractional percentages.

Resistivity tools

In any matrix which has some porosity, the pore spaces will be filled with a fluid of oil, gas (either hydrocarbon or otherwise) or formation water (sometimes referred to as connate water). This fluid will saturate the rock and change its electrical properties. A wireline resistivity tool direct injects current (lateralog-type tools for conductive water based muds) or induces (induction-type tools for resistive or oil based muds) an electric current into the surrounding rock and determines the resistivity via Ohm’s law. The resistivity of the formation is used primarily to identify pay zones containing highly resistive hydrocarbons as opposed to those containing water, which is generally more conductive. It is also useful for determining the location of the oil-water contact in a reservoir. Most wireline tools are able to measure the resistivity at several depths of investigation into the bore hole wall, allowing log analysts to accurately predict the level of fluid invasion from the drilling mud, and thus determine a qualitative measurement of permeability.

Some resistivity tools have many electrodes mounted on several articulated pads, allowing for multiple micro-resistivity measurements. These micro-resistivities have a very shallow depth of investigation, typically in the range of 0.1 to 0.8 inches, making them suitable for borehole imaging. Resistivity imagers are available which operate using induction methods for resistive mud systems (oil base), and direct current methods for conductive mud systems (water based).

Sonic and ultrasonic tools

Sonic tools, such as the Baker Hughes XMAC-F1, consist of multiple piezoelectric transducers and receivers mounted on the tool body at fixed distances. The transmitters generate a pattern of sound waves at varying operating frequencies into the down hole formation. The signal path leaves the transmitter, passes through the mud column, travels along the borehole wall and is collected at multiple receivers spaced out along the tool body. The time it takes for the sound wave to travel through the rock is dependent on a number of properties of the existing rock, including formation porosity, lithology, permeability and rock strength. Different types of pressure waves can be generated in specific axis, allowing geoscientists to determine anisotropic stress regimes. This is very important in determining hole stability and aids drilling engineers in planning for future well design.

Sonic tools are also used extensively to evaluate the cement bond between casing and formation in a completed well, primarily by calculating the accentuation of the signal after it as passed through the casing wall (see Cement Bond Tools below).

Ultrasonic tools use a rotating acoustic transducer to map a 360 degree image of the borehole as the logging tool is pulled to surface. This is especially useful for determining small scale bedding and formation dip, as well as identifying drilling artifacts such as spiraling or induced fractures.

Nuclear magnetic resonance tools

A measurement of the nuclear magnetic resonance (NMR) properties of hydrogen in the formation. There are two phases to the measurement: polarization and acquisition. First, the hydrogen atoms are aligned in the direction of a static magnetic field (B0). This polarization takes a characteristic time T1. Second, the hydrogen atoms are tipped by a short burst from an oscillating magnetic field that is designed so that they precess in resonance in a plane perpendicular to B0. The frequency of oscillation is the Larmor frequency. The precession of the hydrogen atoms induces a signal in the antenna. The decay of this signal with time is caused by transverse relaxation and is measured by the CPMG pulse sequence. The decay is the sum of different decay times, called T2. The T2 distribution is the basic output of an NMR measurement.

The NMR measurement made by both a laboratory instrument and a logging tool follow the same principles very closely. An important feature of the NMR measurement is the time needed to acquire it. In the laboratory, time presents no difficulty. In a log, there is a trade-off between the time needed for polarization and acquisition, logging speed and frequency of sampling. The longer the polarization and acquisition, the more complete the measurement. However, the longer times require either lower logging speed or less frequent sampling.

Casing Collar Locator Log
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What Can Titainium Wireline Do for You?

Wireline logging is the process of using electric instruments to continuously measure the properties of a formation, in order to make decisions about drilling and production operations.

Wireline eCoil logging perforating & downhole tools

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